Showing posts with label Turbine Generator. Show all posts
Showing posts with label Turbine Generator. Show all posts

Combined Cycle Power Plant


Combined cycle power plant is a cycle that utilizes exhaust gases from gas turbine (power plant) to heat water in the boiler, in this case is called HRSG (Heat Recovery Steam Generator) and the steam that is produced by HRSG is used to drive steam turbine.
Exhaust gases from gas turbines coming out at pressure and temperature above 500 oC. Exhaust gas cannot be utilized as working fluid if it has low pressure and high temperature (high enthalpy). Regenerator can be used to utilize this exhaust gas by heating gas out of compressor before entering combustion chamber.

Several constraints of regenerator usage as follow:
  1. Regenerator resulting in pressure drop between compressor outlet and combustion chamber inlet which causes the increase in compressor work due to certain turbine inlet pressure. Compressor outlet pressure should be higher.
  2. Regenerator cause rise in back pressure turbine that cause drop in turbine work.
  3. Regenerator difficult to serve high flow rate.
To avoid the matters above, utilization exhaust gases from gas turbine is with HRSG boiler. This can  be clearly understood, where the exhaust gases from gas turbine are  still contain relatively high energy, which can be utilized as energy source for steam cycle. Therefore, the two cycles can complement each other thermodynamically. Thus it can be combined into one combined cycle power plant consisting of gas turbine and steam turbine that drive each generator separately.
Figure 1: Combined Cycle Power Plant

Combined cycle power plant as shown in Figure 1 above, in addition to producing high efficiency and greater power output, combined cycle is flexible, easily ignited with no full load, suitable for base load operation and turbine has cycle and has high efficiency in wide load area. The disadvantage is associated to is complexity because basically of installation of two combined technologies in complex power plant.

By using combination of recycled gas, two main advantages can be obtained; it can add power and save fuel costs. The addition of electric power without increasing fuel also means it will increase thermal efficiency of system and can be raised from about 24% to 42%. The magnitude of this efficiency improvement depends on temperature of cooling water which is used in the plant and the size of flue gas temperature in power plant. Colder cooling water temperature so will make higher temperature of exhaust gas, furthermore efficiency will also greater.

Another reason election of combined cycle power plant is fast construction time so that when surge in electricity demand will be met within short time, combined cycle power plant can be built gradually. The first stage was built gas generator power plant to meet surging demand, while HRSG and steam generator power plant is built and operated later when the electricity demand has increased. Combined cycle power plant can be operated as generator for peak load and for base load.

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Steam Turbine Parson

Steam turbine Parson is steam turbine which has working principle of reaction with axial flow. Steam turbine Parson is generally terraced for large capacity and low rotation. Steam expand both on the steering blade and motion blade so direct push on the blade in the axial direction.

Although conversion energy occur both on steering blade and motion blade, steam turbine produce tangential power only in motion blades. Furthermore steam turbine Parson can be called also as steam turbine semi reaction.

The advantage of steam turbine Parson is better efficiency than steam turbine Zoelly. The disadvantageous of steam turbine Parson are regulatory system is more complicated, construction cost is more expensive when compared with steam turbine De Laval, steam turbine Curtis and steam turbine Zoelly.
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Steam Turbine Curtis

Steam turbine Curtis is steam turbine that works with impulse action principle with axial flow, single pressure of level system and more than one level of velocity. Steam turbine Curtis has lower rotation than steam turbine De Laval and the power generated can reach 4000 kW. Furthermore steam turbine Curtis can be used for generator with middle capacity.

In the steam turbine Curtis, steam is only expanded at nozzle (first fixed blade) then expanded at constant pressure, while in the motion of blade raw does not occur expansion.

However, in reality small pressure drop in blade motion can not be prevented because of friction, turbulent flow and other losses. The advantageous of steam turbine Curtis are simple construction, and easy to operate, but the disadvantageous of steam turbine Curtis is low efficiency.
Figure 1: Curtis Impulse Turbine and Diagram Efficiency
Caption:
1                    = axis
2                    = disc
3                    = first line of blade motion
4                    = nozzle
5                    = stator
6                    = second line of blade motion
7                    = steering blade
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Steam Turbine Classification

Superheated steam is generated from steam boiler then to be distributed to steam turbine generator. Steam turbine has some classifications. The following below is the classification of steam turbine:

  1. Based on steam flow direction
Axial steam turbine, the steam turbine which has steam flow direction parallels to the axis of shaft.
Radial steam turbine, the steam turbine which has direction of steam flow perpendicular to the axis of shaft.

  1. Based on working principal
a.       Impulse steam turbine, steam turbine which the rotation of its blades is caused by the steam where the velocity of steam had been increased by nozzle. The impulse steam turbine include
-          De-Laval steam turbine
-          Curtis steam turbine
-          Zoelly/Rateau steam turbine
-          Parson steam turbine

b.      Reaction steam turbine, the steam turbine which the rotation of its blades is caused by reaction of its blades due to steam flow itself.

  1. Based on exit steam
a.       Back pressure steam turbine
b.      Direct condensation steam turbine
c.       Back pressure extraction steam turbine
d.      Condensation extraction steam turbine
e.       Non condensing steam turbine with direct flow

  1. Based on steam pressure
a.       Low pressure steam turbine, the turbine with pressure up to 2 ata.
b.      Middle pressure steam turbine, the turbine with pressure up to 40 ata.
c.       High pressure steam turbine, the turbine with pressure 40 – 170 ata.
d.      Very high steam turbine, the turbine with pressure exceeds 170 ata.
e.       Super critical pressure steam turbine, the turbine with presse exceeds 225 ata.
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